VWHelp.com          Cam Help ?
Page 151

Go Back

Start Page

Page Index

Not
  Finished

Cam Break- In

Need Price  & 
Availability of
  these Parts
     "Quote

   10/22/08*


Sample:  When  entering  VW  part  number  enter  with  spaces  211 611 011J   not   211611011J  

 Picking a cam for some one else is like "Picking a Girlfriend for your Buddy" It's hard to do and they seldom have the same tastes that you have. With that said, we have just the girl (I mean Cam) for you. So just keep reading. 

First off the three "C" are still in affect for first time engine builders, They all have a tendency to over board on all three "C's" Cam, Carburetion and Compression.  

 Most of our experience has been in Off-Road racing and play buggy's. So all you drag racers will need more help. We started off with what we thought was closes and what every one else was running. As we gained experience we gradually went to milder and milder cams and started winning more and more races. 
We raced on week ends, tore the motor down on Tuesday, rebuilt with some changes on Wednesday  and Dyno tested on Thursday and road tested and loaded up on Friday so we could race again on the week  end. This was when I was younger and the wife was more understanding. 

 We never found a split Duration cam's we really liked, but we did have great luck with using different ratio rockers on regular cams. We ran 1.1, 1.25 and 1.4 on The Intakes and normally 1.1 or 1.0 on the exhaust. valves. This was very easy to experiment with but not all motors responded the same. We often had several motors for each class, built up slightly different. One motor would might gain top end with the 1.25 or 1.4 rockers on the intakes and produce more low end with the 1.0 on the exhaust. Another motor almost identical built, but using a different cam might respond to the more lift on the intakes but loose low end power with the 1.0 on the exhaust valves. Like I said the rockers are easy to switch so we did a lot of experimenting. Most cams are ground on 107, 108 degree lobe centers and 109/115 degree lobe centers and split duration cams. 112 degree lobe centers on some turbo cams.

Most builders tend to forget that the longer the valve stays open the less distance (time) the piston has to produce power.  See the cam card below, and note that the when the intake valve closes and the exhaust valve opens.

Typical cam card on left gives cam identification number, cam lift and duration plus the valves setting. Also when both the intake valve and exhaust valve open and closes. Also at what lift the these figures are figured at. Engle cams are checked at .050 lift at lifter and other brands might be checked at the valve or at different lift. So keep the cam card and know how the your cam figures are figured.

Follow the cam manufacture recommendations on break in. Just remember that the first few minutes are the most important. This is when the cam and lifters become burnished together. Always install new lifters with your new cam. Always check valve to piston clearance (about .100" minimum) and valve springs for coil binding (about .090" at maximum lift) One cam company clams 98% of all cam failure is due to excessive valve spring pressure or too many RPM during the break in period. When running dual springs they recommend a 30 minute break in period with only the outer spring installed, then install the inner springs.
Always start engine quickly, as excessive cranking is not good for cam break-in.
Immediately bring engine RPM up to1500 -1800 and keep it there for the first 20-30 minutes. (Absolutely No Idling or reving over 2000 RPM. for the first 30 minutes)  Then change the oil and after the engine has cooled reset the valves . Note: it is absolutely vital that once a cam and lifter have been burnished together, the remain together. So if the cam is removed, be sure to number the lifters so they can be installed on the same cam lobe when reassembled. 

When bolting on the cam gear the oil pump drive slot must line up with the bolt hole that is in line with the timing mark on the cam gear. Cam bolts torque to 15-18 foot pounds with Loctite on the threads. 

Timing gear backlash .0000" / .0019" or .00mm / .05mm -- (when installed in case half it should not try to clime out of case when gear is rotated) "If it rides up out of cam bearings then the gear needs to be smaller in diameter as it's to tight"

Lifters / Cam Followers --> *Click  

Lift and Duration of the most Popular Cams being used in VW's -- *Information

Hudson St., Buckner, Missouri, 64016, US
Contact Webmaster