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Q&A
Drill Jig
Crank / Flywheel

Eng Rebuild 
 Mistakes

   10/28/08*

We will list accurate Part Numbers to the best of our ability but we do not say they are 100% correct. So use them at your own risk. If you find a wrong part number please let us know.  Note: VW often made changes in the 8th month so if you have a 1968 made before Aug. it might be the same as a 1967....... Part numbers starting with a "V" are Vic,s part numbers..vw@vwhelp.com.. We will put VW part numbers in place as they are available.

Many Parts are available,  but not listed yet.   Shown in Gray ->   E-mail for price


1-- #111 105 305C...Flywheel Gland Nut...1200cc 36hp...up to 7/60...M28x1.5
1-- #111 105 305E...Flywheel Gland Nut...1200cc to 1600cc...torque to 217'#...
order      ** Make a tap to clean gland nut threads **
1-- #V105 128...Flywheel Gland Nut...Heavy Duty Chrome Molly...torque to 250'#...
order
 . . . Note: Flywheel torque  is Very Important  (To loose or to tight and they come off)  Chrome Molly Gland Nuts will take a lot of torque but the stock crank threads will only take so much. We recommend always replacing stock gland nuts.
Make sure the new gland nut is not bottoming out in the crank and not touching the crank dowels.


2-- #111 105 297...Lock Washer..."Quote"
  $.95
2-- #VM004030...Gland Nut HD Washer... "Quote"
  $3.75
2-- #GNS...Lock Washer...Recycled..."Quote"
  $.50

3-- #111 105 315...Sealing Ring

4-- #111 105 311...Sealing Washer

5-- #111 105 313A...Needle Bearing...I.D. fits Hockey Stick/Shift Rod

6-- #141 105 271E...180mm Flywheel...130T...12v
6-- #1808512...180mm Flywheel...130T...12v...8.75#...8-Dowelled "Quote"..
$69.95
6-- #1801212...180mm Flywheel...130T...12v...12#...8-Dowelled "Quote"..
$69.95
   ... 180mm - 12v can be used with Feramic Disc, 3 or 4 Pad for less rotating weight a great holding power ...

6-- #141 105 271C...180mm Flywheel...109T...6v 
6-- #311 105 271A...200mm Flywheel...130T...12v...
order..$79.95
6-- #311 105 271...200mm Flywheel...12.5#...8-Dowelled...130T...12v...order..$79.95 
6-- #311 105 272...200mm Flywheel...14.5#...8-Dowelled...130T...12v...order..$78.95 
6-- #311 105 273A8...200mm Flywheel...17#...8-Dowelled...130T...12v...order..$79.95
 
. . . Never Pry Flywheel off with pry Bar or screw drivers. See Flywheel Puller --> *Click
.......
Q &A... How much can I lighten my flywheel -> *click      Stock 12v flywheel is 17#

7-- #113 105 279...Gasket...Paper 68-7/66...Non "O" ring Flywheels...order  Comes in Gasket set
7-- #113 105 279A...Gasket...Metal...2.075"OD x 1.140" ID - .0085/.009" thick...order

8-- #113 105 245...Flywheel Seal...1200-1600cc...A70x90x10.."Quote" ...$2.00
8-- #113 105 245FS...Flywheel Seal...Red Silicon...12/1600cc..."Quote"..$2.95
8-- #113 105 245FS...Flywheel Seal...Red Silicon...12/1600cc..."Quote"...$2.95
8-- #VDRSEAL...Flywheel Seal...Dual Lip Red Silicon...12/1600cc...order...$4.95

9-- #113 105 281A...Flywheel Shim....24mm/.0094" thick...8/65-7/79...
order
9-- #113 105 283A...Flywheel Shim....30mm/.0118" thick...
order
9-- #113 105 285A...Flywheel Shim....32mm/.0126" thick...
order
9-- #113 105 287A...Flywheel Shim....34mm/.0134" thick...
order
9-- #113 105 289A...Flywheel Shim....36mm/.0142" thick...
order
9-- #SP35...Flywheel Shim Pack...Contains 7-shims assortment to set End Play...
order..$7.00 
Note: Flywheel must be set with 3-shims to achieve desired end play....003/.006"
9-- #113 105 281...40hp Flywheel Shim....24mm/.0094" thick...8/60-7/65
9-- #113 105 283...40hp Flywheel Shim....30mm/.0118" thick
9-- #113 105 285...40hp Flywheel Shim....32mm/.0126" thick
9-- #113 105 287...40hp Flywheel Shim....34mm/.0134" thick
9-- #113 105 289...40hp Flywheel Shim....36mm/.0142" thick

10-- #111 198 461...Main Bearing Set...Std x Std -Std Thrust..."Quote"..$27.95 (most all sizes in stock) 
10-- #...Flywheel end Main Bearing comes in Main Bearing Set...
See Main Bearing List "Quote"

11-- #...Main Bearings for Cranks -.010, .020, .030, .040 and case + .020, .040, .060 and std, #1 thrust and #2 thrust. . . . also +.080 & .100 ( but very had to find )  See Main Bearing List "Quote"

12-- #311 105 295A...Flywheel "O" ring sealing washer...59,4x3...order..$1.00
12-- #113 105 279...Flywheel "Paper Gasket"...12-1300cc...8/60-7/66
12-- #111 105 279A...Flywheel "Paper Gasket"...1200cc 36hp up to 7/60

13-- #113 105 323B...Flex Plate for Automatics
13-- #VFP...Flex Plate...Recycled..."Quote"..
$20.00

14-- #113 105 307B...Gland Nut for Automatic Tran.

15-- #001 301 095A...Flex Plate Bolt...Special
15-- #V001 301 095A...Flex Plate Bolt...Recycled..."Quote"
..$1.25

16-- #. . . . . . . .Flex Plate Hub used when building motors for Airplanes  "Quote"

17-- #111 105 233...Spring...About 1" long & 1/4" dia...*information
17-- #V11 105 233...Spring...Recycled..."Quote"
..$1.00

18-- #113 105 231B...Distributor Drive Pinion...
*information  
18-- #113 105 231...Distributor Drive Pinion...1200cc 40hp 8/60-7/65
18-- #VC1931...Distributor Drive Pinion...Recycled..."Quote"
..$14.95
18-- #VC1931...Distributor Drive Pinion for T3 w/flat...Recycled..."Quote"..$14.95

19-- #111 105 235A...Distributor Drive Shim...16x22,8x0,6mm thick..."Quote"..$1.25
19-- #V11 105 235A...Distributor Drive Shim....( .210" Thick )..."Quote"..$4.95
19-- #111 105 _ _ _...Distributor Drive Shim...thin 0.1mm thick...use (2)
 . . . . . .Set end play before assembling engine to .006/.030" . . . . . .

20-- #111 105 263A...Pulley Bolt...M20x1,5x18...
20-- #V111 105 263A...Pulley Bolt...Recycled...12/1600..."Quote"
..$2.50
20-- #V111 105 263L...Pulley Bolt Long for Air/Cond...Recycled..."Quote"..$6.00
20-- #VM00 9117...Chrome Pulley Bolt & Washer...order..$3.98
20-- #V009118...Chrome Pulley Bolt & Washer for Sand Seal Kits (longer)..."Quote"..$4.25

21-- #111 105 259...Concave Washer...20,3x44x2...
21-- #VM00 9117...Concave Washer w/chrome Bolt...
order..$3.98

22-- #111 105 251F...Crank v-belt Pulley...6v...6 11/16" dia 
Note: The pulley should slide on and off  by hand, Do not force. 
22-- #V111 105 251F...Crank v-belt Pulley...6v...6 11/16" dia...Recycled..."Quote"...
$17.95
22-- #113 105 251G...Crank v-belt Pulley...12v...6.75" dia...recycled..."Quote"...$9.95
22-- #V105 251G...Std. Steel Pulley with TDC, BDC, 27' & 31 degrees markings..."Quote" recycled ... $17.95
22-- #V105 251...Alum. Degree Pulley w/markings...Std 6.75" dia....
order
22-- #V008 688...Alum. Degree Sand Seal Pulley assy. w/slip in seal & holder...6.75" ..order
22-- #V009 115...Alum. Degree w/markings 5.75"dia requires 95850 belt ..order
22-- #V105 282...Alum. Sand Seal Degree Pulley assy. w/slip in seal & holder...5.75"dia...order
22a--
At one time the only way to install a sand seal on the rear pulley was to cut the case for a large Diameter Seal (about 2.260" O.D.) We have several of these kits with seal #VM0 0696 for $34.95 comes with Std Diameter Aluminum Pulley with markings.

23-- #113 105 241A...Oil Slinger...
2.680 OD x 1.445 ID (dish goes out ) 
23-- #V13 105 241A...Oil Slinger...."Quote" recycled $1.75

24-- # . Main Bearings......comes in Main Bearing Set...See Main Bearing List  "Quote"

25-- #111 105 227...Snap ring..."Quote"  $1.00

26-- #111 105 223...Brass Dist. Drive Gear 54-on 2.335 OD x 1.655 ID - .440 thick...Heat to install ..                

27-- #113 105 219...Crank Gear Spacer "C"  "Quote"
27-- #V113109...Crank Gear Spacer "C" .320" wide x .120/.160 thick  "Quote" recycled $1.75

28-- #113 105 209...Timing Gear on Crank. "Quote" new $13.95   Stock steel gear 2.740 OD x 1.655" ID - .790 thick with timing dots facing out...Backlash=.0000" to .0019      Must heat to install                   To remove gear *gear puller 
28-- #113 105 209V...Timing Gear on Crank...Recycled "Like New"..."Quote" recycled $9.95
28-- #VRE5426...Gear w/17 degree teeth...Porsche type...must be used with matching cam gear #RE5462
28-- #V109 440...Straight Cut Crank & Cam Gear Set...Used on most Race Motors

29-- #25-- #113 105 101X....Crankshaft...40hp...1200cc...64mm stroke    "Crank & Rod diameters"
29-- #311 105 101F...Crankshaft...13/15/1600cc...
69mm stroke  ** Make a tap to clean gland nut threads **
 . . . . Crank and Bearing information -->
*check & *check
29-- #411 105 101X...Crankshaft...411...17/1800cc...Re-Conditioned..."Quote"
..$62.95 exc
 . . . Stock crankshaft should be limited to 5,000 / 5,500 rpm.
 . . . How to ck if cracked -> *click poor mans magnaflux

30-- #113 105 277...Crank Dowel Pins...8mm x .550/.640 long...order
30-- #VS10056...Crank Dowel Long
8mm x 7/8" long...order..$17.95 set of (8)
30-- #VC1416...11/32" Dowel set of 8...
order..$19.95
30-- #111 105 277...36hp stock dowel...

31-- #111 105 213...Woodruff Key "Large"...8x13..."Quote"
$1.99

32-- #113 105 249...Woodruff Key "Small"...6x9..."Quote"    Do not mushroom this key or you will experience problems installing  pulley #22

33-- #311 105 401B...Rod New German "Set of 4"...15/1600cc..."Quote"..$79.95      maximum weight deviation in same engine is 5 grams
33-- #311 105 401X...Rod Rebuilt 15/1600cc...(sold exchange)
Side Clearance = .004-.016
 
** Stock 15/1600 cc Rod Length is 137mm (5.394") & Rod to Stroke Ratio is 1.9855 & Bore to Stroke Ratio is 1.2391 
** Stroker Rods normally available in lengths of  5.394" , 5.500" , 5.600" , 5.700" ,  with VW and Chev Journal diameter being used the most often.

34-- #113 105 701...Rod Bearing Set ...Std Crank...2.165" dia. crank "Quote"        Clearance = .0008" to ..0031"
34-- #113 105 707...Rod Bearing Set 0.25mm....-010 Crank...2.155" dia. "Quote"   "Crank & Rod diameters"
34-- #113 105 713...Rod Bearing Set 0.50mm....-020 Crank...2.145" dia. "Quote"
34-- #113 105 719...Rod Bearing Set 0.75mm....-030 Crank...2.135" dia. "Quote"
34-- #113 105 725...Rod Bearing Set 0.100mm....-040 Crank...2.125" dia. "Quote"

35-- #311 105 431A...Connecting Rod Bushings...13/1600cc...Must be reamed after installing "Quote" 
35-- #111 105 433...Connecting Rod Bushings...1200cc...40hp...Must be reamed after installing "Quote"
35a-- #311 107 411...Piston Pin...15/1600cc.."Not Shown"   Pin Dia. = .8664"-.8667" 
35b-- #111 107 411..Piston Pin...36hp-40hp...1200cc..up to 7/65   Pin Dia. = .7877"-.7880" 
  Pin clearance in bushing = .0004-.0008              ...... Wrist Pin Teflon Buttons... order
  Heat piston to 176' F (until piston is to warm to touch and Pin will slip right in.

36-- #113 105 427...Rod Hex Nut...M9x1..."Quote"...$0.75

37-- #113 105 425B...Connecting Rod Bolt...66-on...13/1600cc "Quote"

38-- #113 105 701...Rod Bearing Set ...Std Crank...2.165" dia. crank "Quote"
38-- #113 105 707...Rod Bearing Set 0.25mm....-010 Crank...2.155" dia. "Quote"   "Crank & Rod diameters"
38-- #113 105 713...Rod Bearing Set 0.50mm....-020 Crank...2.145" dia. "Quote"
38-- #113 105 719...Rod Bearing Set 0.75mm....-030 Crank...2.135" dia. "Quote"
38-- #113 105 725...Rod Bearing Set 0.100mm....-040 Crank...2.125" dia. "Quote"
38-- #616 103 14202...Porsche 912 Std Rod Bearings for cranks ground for Porsche Rods
38-- #616 103 14252...Porsche 912 .010 Rod Bearings for cranks ground for Porsche Rods

39-- #113 105 401X...40hp Rebuilt Rods...(Smaller dia wrist pin)
39-- #113 105 401A...40hp Connecting Rods...1200cc 8/60 to 7/65 "New"
39-- #TW40R...Connecting Rod Set...40 HP...TWR Race rods, Balanced, Shot-penned, Matched Set of 4   "Quote" $69.95
39-- #V40ROD...Connecting Rod...40 HP..."Quote" 
 ** Stock 40hp/1200cc Rod Length is 129.250 mm / Rod to Stroke Ratio is 2.0195 / Bore to Stroke Ratio is 1.2031   77mm Bore & 64mm Crank

40-- #113 105 425A....Rod Bolt for 40 HP...8/60-7/65

41-- #32-- #111 105 433...Connecting Rod Bushings...1200cc/40hp..Must be reamed after installing "Quote"
41a-- #111 107 411...Piston Pin...(not shown) 36/40hp...up to 65

Cam Bearings #26 Shown on -->
*Click
**-- Crank Dowell Jig for 8-Dowells -- *Info & price   /   Q&A 8-Dowell
       
 
Bore to Stroke Chart + Rod Length Information --> *Click


Sample:  When  entering  VW  part  number  enter  with  spaces  211 611 011J   not   211611011J  

Victor Comp. Products Inc. **--Vic's--**Phone 816-650-3535 • 230 S Hudson St., Buckner, Missouri, 64016, US
All Questions should be E-Mailed to Vic's

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