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Page 16
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Start
Page
Page
Links
Align
Bore Case
Bearing
Dem.
Case
Savers
Cam Dur.
& Lift
Cam Tool in
Place
Crankshaft
& Rods
Crank
& Rod dia.
Cut Cases for
92's
Case Page 2
*
Distributor
Drive
Fan
Housing
& Parts
Head Torque
Bearing Problems
Oil Leaks
Oil
Pump
part 2
Oil Temp
& Pressure
New
"0" Miles
Long Block Motor
Torque Info.
Book
on How to Repair VW's
Year &
Chassis Numbers
Q&A
Lower
end check
Q&A
Check Crankshaft
Q&A
Drill Jig
Crank / Flywheel
*Torque Wrench
* Rear Seal
HD
*Gasket
Sealer
*Motor Cooling Tin
*Valve &
Guide Part Numbers
Eng
Rebuild Mistakes
*Case Page 2
10/31/08*
|

See-> second page of Case Parts for
Parts not shown on this View We will list accurate Part Numbers to the best of our ability but we do not say they are 100%
correct. So use them at your own risk.
If you find a wrong part number please let us know. Note: VW often made changes in the 8th month so if you have a 1968 made before Aug. it might be
the same as a 1967....... Part numbers starting with a "V" are Vic,s part
numbers. vw@vwhelp.com
We will put VW part numbers in place as they are
available.
Many Parts are available
but not listed yet. Shown in Gray ->
order
>
E-mail
for price>
1-- #043 101 487...Valve Cover Retainer Clip...Stock... order
1-- #V101 411B...Valve Cover Bale "Chrome" for Stock VC...order
1-- #V101 451B...Valve Cover Bale "Chrome" for Cast Alum. VC...order
2-- #113 101 475B...Valve Covers "Stock"...
2-- #V105 118...Chrome Stock type Valve Covers...order
2-- #V105 116...Valve Covers...Cast Aluminum Clip-On's...order
2-- #V009 152...Valve Covers...Cast Alum. Bolt-On...order
.....#V009 086...Installation Kit for Bolt on Valve Covers...order
2-- #V008 852...Valve Covers...Deep Cast with "C" type gasket..."Quote"
3-- #113 101 481...Valve Cover Gasket Stock...order
(comes in gasket set)
3-- #V008 868.. Valve cover "C" type used on EMPI style (#2) #V008 852...order
4-- #113 101 399B...Rocker Shaft Stud...8mm x 10mm x
62mm ...1300 to 1600cc..."Quote"
4a-- #8125NL...Rocker Arm Stud Nut...Self Locking "Quote"
4-- #V101399B...Rocker Shaft Stud long 40 HP...8mm
& about 5" long 1200cc "Quote"
. . . Torque rocker shaft studs to 18'# .
. .
5-- #111 101 451...Spark Plug Insert...14mm x
1/2" reach...12/1600cc...order
Note: We do not recommend Helicoil inserts for Spark
Plugs
6-- #311 129 707..."O" ring Intake gasket 1.5" dia. 1500/1600cc..."Quote"
(comes in gasket set)
6-- #.........................."O" ring Intake gasket 1 3/8" dia 1300cc...order
(comes in gasket set)
6-- #N 13 823 1..."O" ring Intake gasket...28mm x 34mm...1 1/8"
dia. 40 hp 1200cc. "Quote" (comes
in kit)
6-- #N 13 821 2...26mm x 32mm Intake Manifold 25 & 36 hp...
7-- #855M...P & C Kit...Same as used in New Brazilin VW 85.5
mm...1600cc..order
7-- #VJ10 5173...P & C Kit...Cima Forged 85.5
mm...1600cc..order
7-- #311 198 069F...Piston & Cylinder Kit... 85.5
mm...1600cc...order
7-- #311 198 063J...Piston & Cylinder Kit... 83
mm...1500cc...
7-- #111 198 057...Piston & Cylinder Kit...77 mm...order
7-- #92...Piston & Cylinder Kit...92 mm
x 69mm...order
7-- #AC198940...Piston & Cylinder Kit...94
x 69mm...order
.......Compare P&C sizes, 77mm 40hp
to 94mm Big Bores ...info.
8-- #V1015NL... 10 x 1.5 mm...Nut..."Quote"
9-- #N 14 4114...Case to Tran Stud...10 x 1.5 x 85mm /3.25" long..."Quote"
10-- #V107015B...Case to Tran. Bolt...10 x 70 x 1.5
mm...when Nut is used
10-- #VN1015... Case Insert Nut... Pressed
in Nut insert on left side on Late cases
10-- #111 199 101...Half Moon Starter Bolt Std. Tran. 10x110mm..(4.33")
13/1600cc "Quote"
10-- #111 199 103...Half Moon Starter Bolt Std. Tran. 10x70mm..(2.750")12/1600cc
"Quote"
11-- #043 101 025...Crankcase, Dual Oil Relief...w/rear hanger for T2/T3...13/1600cc...
11-- #113 101 025...Crankcase, Dual Oil Relief...No rear hanger for T2 or T3...
11-- #211 101 025...Crankcase, Dual Oil Relief...T1/T2 only 13/1600cc...
11-- #043_______...Crankcase, New AS-41 Brazilian case used in Mex. Bug...
11-- #043 101 025...Crankcase, New Aluminum Universal 1600cc Dual
Relief, 8mm savers... *price
& info.
11-- #VC101 027AL...Crankcase, New Alum Super case cut for 94's ... *price
& info.
*** Seems like
every body is making new VW Cases now. Every thing from stock to super
cases rounded out to except 86mm Stroker cranks, shuffle pined and cut
for 85.5 , 90.5/92 or 94mm cylinders with 8 or 10mm case studs or
un-drilled if you want to relocate the cylinder studs. After you
decide what you want e-mail us for prices. At present prices run
about $530.00
.. Lifter bores new are .7480" to
.7488" diameter and maximum wear limit is .7500" ...The stock
radial play is .0008"/.0024" and the wear limit is given as
.0047" ....You can have the lifter bores sleeved but this would be
a little expensive on a stock case.
Note some of the new
AS-41 cases are made to use the new Larger bore Hyd. Lifters but due to the
small dia. head it is not recommended for use with high lift cams.
12-- #__________...Case Bolt 8mm with Nut & Washer...
13-- #__________...Case Stud 8mm...
14-- #113 101 157C...Cam Plug...65-69..."Quote"
14-- #040 101 157...Cam Plug
"New" type Plastic/Rubber. "Quote"
15-- #VCS65...Case Stud 12mm x 6.5"
long...(6)...
16-- #113 101 125...Sealing "O" ring for Crankcase Stud 13/1600cc..."Quote" (comes
in gasket set)
17-- #113 101 211G...Pedestal Alt.Gen...with
105 mm Gen.or Alt. "Quote"
17-- #V101211...Pedestal Alt.Gen...with
105 mm Gen.or Alt... Chrome order
17A-- #113 101 221B...Oil Deflector plate...
"Quote"
17B-- #113 101 211G...Gasket Gen/Alt Pedestal...
"Quote"
(comes in gasket set)
......Alt kit w/chrome pedestal ... order
18-- # N 11 008 2 ... 8mm Nuts (4)
"Quote"
18-- # N 12 228 2 ... 8mm Wavy Washer (4)
"Quote"
19-- # N 11 008 2 ... 8mm Nut & paper gasket
* This is where we recommend using a Oil pump
8mm sealing nut # 111 115 161 instead of
paper.
20-- #113 115 611...Dip Stick...Stock...12/1600cc...
20-- #V115 601...Chrome Dip Stick...
20-- #V009 055...Chrome +2"
longer...
21-- #113 115 6312...Oil Dipstick Tube...
"Quote"
22-- #V009 523...Nut Kit for complete Engine...Long Block...
"Quote"
23-- #N 11 008 2...Nuts 8mm (_ ) case Nuts...
"Quote"
23-- #N 12 228 2...Spring Washer for 8mm case nuts...
"Quote"
24-- #N 11 062 4...Oil Sump Cap Nuts...6mm...(6)...
"Quote"
25-- #________...Oil Sump Plate studs...(6)...
"Quote"
25-- #N 14 402 1...Oil Sump Step Stud...6mm to
8mm... "Quote"
The striped 6mm hole is correct size to be taped for American
1/4-20 or repair case with 6mm Helicoil
25b- Step studs 6 to 8 & 8 to 10mm --- order
26-- #111 198 541...Cam Bearings Std...13/1600cc... Q&A
on Cam bearings->*Click
"Quote"
26-- #111 198 541HD...Double Thrust Cam Bear...Use
with very high lift cams & dual springs.
"Quote"
26-- #111 198 542..Oversize Cam Bearings for 28.0 mm(1.102") OD case.
"Quote"
Note: Cam bearing bore =
1.082 / 1.085" ( Bore gets smaller not larger with time ) *ck
27-- #__________...8mm studs for case 1/2...
28-- #__________...8mm studs for case 1/2...
29-- #111 115 161...8mm Self Sealing Oil Pump Nuts...(4)...
29-- #111 115 159...6mm Self Sealing Oil Pump Nuts...(4)...
29a- #VM00 9523...Lock Nut Comp/Eng Kit...
"Quote"
.
30-- #N 14 396 1...8mm Oil Pump Studs..8 x
50mm(1.969"...(4).
30-- # 6mm Oil Pump Studs...6 x __...(4)...
31-- #_______...Case Bolt...8mm x
___...
32-- #N 14 502 1...Head Stud 10 x
1.5 x 204mm(8")...Top Outer DP & SP
Note: 8mm head studs with case savers,
first introduced
in 8/1972 in the T-1 motor
32-- #VTSP...Head stud...10mm x
8"... "Quote" recycled
32-- #V8X8...Head stud...8mm x
8"... "Quote" recycled
32-- #AC93ss102...Self Tapping Stud 8"
Replace Stud w/pulled threads
"Quote"
32-- #N 14 505 1...Head Stud 10 x
1.5 x 188mm(7.4")...Top Center DP.
32-- #N 14 506 1...Head Stud 10 x
1.5 x 240mm(9.5" to 9 3/8")...Lower DP & SP
....Note case with deep sink #3 use
another 9.5" stud in the top left front. Gives extra strength by
threading in main bearing saddle.
32-- #V8X9375...Head stud...8mm
x 8.375"... "Quote" recycled
32-- #V10X85.......Head Stud 10
x 1.5 x 8" long... "Quote" recycled
32-- #VLHS...Head stud...10mm x
9.5"... "Quote" recycled
32-- #V10X725......Head Stud 10 x 1.5 x
178mm(7" to 7.5")...Top 40hp
32-- #V10X9375......Head Stud 10 x 1.5 x
228mm(9")...Lower 40hp can use 9 3/8" Case Saver->
*ck Q&A
Case Studs for 1835cc motor-> *ck
32-- #V10X750.......Head Stud 10
x 1.5 x 7.5" 36 hp Studs...recycled
32-- #VC1279........Head Stud Set 10mm DP Chrome Moly....10mm x 1.5mm
"Quote"
32--#043 198 035DP...Head Stud Set 8mm D.P.... 8
x 1.25mm "Quote"
32-- #043 101 457...Head Nut for all
8 x 1.25mm
Studs... "Quote"
32-- #021 101 457...Head Nut for all
10 x 1.5mm
Studs...
"Quote"
32-- #043 101 465...Washer for all 8mm head
Studs...
32-- #111 101 465...Washer for all 10mm Head Studs 10 x 1.5mm...
33-- #311 101 341...Cylinder Base Gasket paper...90 x
99mm(3.898")...13/1600cc...
33-- #113 101 341...Cylinder Base Gasket paper...87 x
90mm(3.425")x(3.543")...40hp..
33-- #VM21 7050...Cylinder Base Shims for 90.5 & 92mm cylinders .040
thick ... "Quote"
33-- #VM21 7068...Cylinder Base Shims for 90.5 & 92mm
cylinders .060 thick ... "Quote"
33-- #VM21 7068...Cylinder Base Shims for 90.5 & 92mm
cylinders .090 thick ... "Quote"
33-- #VM21 7420...Cylinder Base Shims for 94 mm
cylinders .020 thick ... "Quote"
33-- #VM21 7430...Cylinder Base Shims for 94 mm
cylinders .030 thick ... "Quote"
33-- #VM21 7440...Cylinder Base Shims for 94 mm
cylinders .040 thick ... "Quote"
33-- #VM21 7460...Cylinder Base Shims for 94 mm
cylinders .060 thick ... "Quote"
33-- #VM21 7490...Cylinder Base Shims for 94 mm
cylinders .090 thick ... "Quote"
34-- #311 119 317A...Air Deflector under
Cylinders...60-79. See cooling tin -->click
"Quote"
34-- #113 119 451D...Super Tin under cylinder...13/1600cc...
"Quote"
. . . . Note: On Buggy's the only tin needed below the centerline of the
cylinders is the deflector tin directly under the cylinders. . .
35-- #111 101 343A...Gasket Cyl. Head 36hp...84(3.307") x
88.2(3.472")...copper
to 7/60...
35-- #113 101 343A...Gasket Cyl. Head 40hp...90(3.543") x
94.2(3.707")...copper...8/60-12/62...
35-- VM21 5009...Cylinder Head Shims...Set of (4) .060" thick
"Quote"
36-- #N 11 008 12...Ex Nut Copper Locking...8mm with 12mm head...
"Quote"
36-- #043 101 457L...Ex Nut Copper...8mm with 13mm head...
"Quote"
36-- #N 11 008 CL...Ex Nut Long
Brass...8mm...
36-- #N 14 443 8...Ex Stud 8 x 1.496"
long...Stock.... "Quote"
36-- #N 14 483 2...Ex Step Stud...8mm x 10mm x 38mm(1.496") long...
"Quote"
37-- #311 101 373...Single Port Head...New Stock..1500/1600cc..040
Bare "Quote"
37-- #311 101 373X...Single Port Head...Rebuilt sold exchange...15/1600cc
"Quote"
37-- #113 101 371X...40 hp Head Rebuilt 1200cc
37-- #113 101 353E...40 hp Late Head...w/square rocker support...1200cc...
37-- #V36H......36 hp Head Bare New..
"Quote"
How to remove Broken Ex. Studs-->
*info
Valves and Valve Guides-->*Click
38-- #021 101 457...Head Nut for all 10 x 1.5mm head studs.
38-- #043 101 457...Head Nut for 8 x 1.25mm head studs
38-- #N 11 008 2...Nuts 8mm (4 ) case Nuts...
38-- #040 198 035...Head Stud Set 8mm D.P. (8 x1.25mm)
38a-- #043 101 465...Washer for 8mm head studs
38b- #VM00 9523...Lock Nut Comp/Eng Kit...
"Quote"
39-- #311 101 355C...DP Cylinder Head...New...No Step...1600cc...
How to remove Broken Ex. Studs-->
*info
39-- #311 101 355...DP Cyl. Head Bare...New...No Step...1600cc..
39-- #113 101 355AC..DP Cyl. Head.. W/Step...New...1600cc...
"Quote"
39-- #043 101 355C..DP Head.. No/Step...New...1600cc..Complete
w/Valves.... "Quote"
39-- #043 101 355...Dual Port Head...Stock New...1500/1600cc...
39-- #113 101 375...Dual Port Head...Stock New...1500/1600cc...
39-- #113 101 375X...Dual Port Head Stock Rebuilt exch. 15/1600cc. order
39-- # AC101342D....044 Head...40x35.5mm
S.S. valves...cut for 94's Dual Springs...
"Quote"
. . . Valve
Guides Wear and hinder heat transfer also allow the valve to
rock thus not properly seating and
. . . consequently overheating and breaking off and falling into
your engine.........Valves and Valve Guides
*ck
40-- #311 198 169AB...Piston Ring Set...2x2x5mm...85.5mm...
"Quote"
Bore
to Stroke Chart + Rod Length Information -->
*Click
40-- #311 198 169A...Piston Ring Set...2x2x5mm...85.5mm...
"Quote"
It's best to Measure Width of Old
Rings before ordering new ones.
40-- #311198169M...Piston Ring Set...1.75x2x5mm...85.5mm...
"Quote"
40-- #111 198 257B...Piston Ring Set...2x2x4mm...83mm...1300cc...
"Quote"
40-- #311 198 163...Piston Ring Set...2.5x2.5x__...83mm...1500cc...
"Quote"
40-- #315 198 163A...Piston Ring Set...2x2x4mm...83mm...1500cc...
"Quote"
40-- #111 198 157B...Piston Ring Set...2x2x4mm...77mm...1300cc..
"Quote"
40-- #311 198 183...Piston Ring Set...1.5x1.5x4mm...83mm...Big-Bore... 40hp...
"Quote"
40-- #111 198 157A...Piston Ring Set...2.5x2.5x4mm...1 pc oil
ring...77mm...
"Quote"
40-- #311 198 187...Piston Ring Set...1.5x1.5x5mm...87mm Big-Bore...
"Quote"
40-- #311 198 16987...Piston Ring Set...2x2x5mm...87mm Big-Bore...
"Quote"
40-- #311 198 188...Piston Ring Set...2x2x5mm...88mm... Big-Bore...
"Quote"
40-- #311 198 188BX...Piston Ring Set...1.5x1.5x5mm...88mm Big-Bore...
"Quote"
40-- #311 198 188BB...Piston Ring Set...2x3x5mm...88mm... Big-Bore...
"Quote"
Information
on cutting cases for Big-Bore Cylinders -> *click
40-- #V1484...Piston Ring Set...2x2x4mm...90mm...Big-Bore..
"Quote"
40-- #311 198 1905B...1.5x2x4mm...90.5mm...Big-Bore...
"Quote"
40-- #311 198 1905...2x2x4mm...90.5mm...Big-Bore...
"Quote"
40-- #311 198 16992...2x2x4mm...92mm...Big-Bore...
"Quote"
40-- #V1996...1.5x2x4mm...92mm...Big-Bore...
"Quote"
40-- #V1995...1.5x2x4mm...94mm...Big-Bore Rings...
40-- #311 198 194BB...2x2x4mm...94mm...Big-Bore Rings...
-- #VM00 5764...Ring Compressor "State piston
size" "Quote"
. . . Piston Ring End Gap should be
0.012"/0.018" checked at bottom of cylinder. . . .
. . . Checking to see if Piston Rings should be Replaced or
Pistons and Cylinders. --> *Click
Bore & Stroke cc chart->*Click-----Calculator->
Deck Height & Compression Ratio->
*Click
Stock 15/1600 cc Rod Length is 137mm
/ Rod to Stroke Ratio is 1.9855 / Bore to Stroke Ratio
is 1.2391
** Stroker Rods normally available in
lengths of 5.394" , 5.500" , 5.600" , 5.700" ,
with VW and Chev Journal diameter being used the most often.
41-- #855M...P & C Kit...Same as used in New Brazilin VW 85.5
mm...1600cc..order
41-- #VJ10 5173...P & C Kit...Cima Forged 85.5
mm...1600cc..order
41-- #311 198 069F...Piston & Cylinder Kit... 85.5
mm...1600cc...order
41-- #311 198 063J...Piston & Cylinder Kit... 83
mm...1500cc...
41-- #111 198 057...Piston & Cylinder Kit...77 mm...order
Special
41-- #V87...Big Bore P&C Kit...87mm
Kit...Slip In...order
41-- #_________...Big
Bore P&C Kit...88mm Kit...Machine Case type
41-- #V88...Big Bore P&C Kit...88mm
Kit...Slip In...order
41-- #_________...Big Bore P&C
Kit...90mm Kit...26#
41-- #V905...Big Bore P&C Kit...90.5mm Kit...order
41-- #V90582...Big Bore P&C
Kit... 90.5 x 82 stroke...order
41-- #V92...Big Bore P&C Kit...92mm ... order
41-- #V105169...Big Bore P&C Kit...
Forged...92mm ...order
41-- #AC198940...Big Bore P&C Kit...94mm x 69 stroke...order
.......Compare P&C sizes, 77mm
40hp to 94mm Big Bores info.
...... Wrist Pin Teflon Buttons
order
Cast
or Forged Pistons "Which is Best for my motor" ...info.
42-- #111 101 123...Main Bearing Dowel Pin...36hp to
2000cc .197" dia x .315"
long "Quote"
Note:
5 main bearing
Dowels are used, some cases used in very cold climates had one
extra dowel hole drilled in the case. Most bearings will not use this
extra dowel.
43-- #113 101 131A...Nut, Self Sealing 12 x 1.5 mm...
"Quote"
43a- #VM00 9523...Lock Nut Comp/Eng Kit...
"Quote"
44-- #043 101 129...Flat Washer Case Stud 12.2 x 22 mm...8/60-on...
45-- #__________..."O" Case Sealing between case half's...
"Quote"
(comes in gasket set)
46-- #VCS65......Case Stud...12x1.5mm x 6.5" long...
47-- #071 101 062...Case Dowel Pin...8x25mm...12/1600cc...60-79...
"Quote"
**--
Motor to
Transmission Mounting Bolts See #1,
70, 71, & 75
on -->
*Click
Exploded View of Distributor Drive Crank & Flywheel with VW Part
Numbers -- *click
New "0" Miles Factory Fresh 1600cc Dual Port Long Block --- order
Crank Page->*Click--- Valves & Cam-->*Click--- Main Bearings List & Info.->*Click---
Bore & Stroke cc chart->*Click---
Calculator->Deck Height & Compression Ratio->*Click--- How
to check if the Pistons & Cylinders need replacing->*Click---
Motor Cooling Tin->*Click
---
Information on cutting cases for
Big-Bore Cylinders -> *click
Go Back
***Case Page
#2
****
Victor Comp. Products Inc.
**--Vic's--**Phone 816-650-3535 • 230 S Hudson St., Buckner, Missouri,
64016, US
All Questions
should be E-Mailed to Vic's
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